Rebottled IBC Totes

Rebottled IBC totes are one of the best values in the intermediate bulk container market. The concept is straightforward: we take a structurally sound used steel cage and pallet, remove the old HDPE bottle, and install a brand new blow-molded HDPE inner bottle. The result is a container with a pristine, never-used interior surface and a proven, inspected steel exterior — all at a cost significantly lower than purchasing a completely new IBC. This approach makes practical sense because the steel cage and pallet on a composite IBC typically outlast the HDPE bottle by a wide margin. Steel cages can remain in service for 10-15 years or more with proper care, while HDPE bottles have a recommended service life of approximately 5-7 years. By rebottling, we extend the useful life of the durable steel components while giving you a fresh bottle that has never been exposed to any previous contents. For businesses that handle sensitive, high-purity, or food-contact liquids but want to avoid the premium price of a fully new IBC, rebottled totes hit the sweet spot. You get the peace of mind of a virgin HDPE interior — no residual odors, no contamination risk, no questions about prior use — combined with the cost savings of reusing the most expensive structural component of the container. Every rebottled IBC we sell includes a new screw cap, new gaskets, and a new or fully inspected discharge valve. The cage is cleaned, inspected for structural integrity, and any damaged components are repaired or replaced before the new bottle is installed.

Specifications

Available Sizes275 gallon & 330 gallon

275 Gal Dimensions40" x 48" x 46"

330 Gal Dimensions40" x 48" x 53"

BottleBrand new virgin HDPE — never used

CageInspected used galvanized steel cage

PalletInspected steel or composite plastic

Fill Opening6" screw cap — new

Discharge Valve2" butterfly valve — new or inspected

GasketsNew gaskets included

Bottle Wall ThicknessStandard commercial grade

ConditionNew bottle / used cage — inspected

UN/DOT Rating31HA1 (certified)

Key Features

Brand new, virgin HDPE bottle — zero prior contact with any substance

No residual odors, stains, or contamination from previous contents

Inspected and cleaned used steel cage verified for structural integrity

New 6" screw cap and new gaskets included with every unit

Discharge valve is new or fully disassembled, cleaned, and tested

Ideal middle ground: cleaner than used, significantly cheaper than fully new

Perfect for sensitive applications where bottle cleanliness is critical

Steel cage and pallet reuse reduces environmental waste and material costs

Available in both 275-gallon and 330-gallon configurations

DOT/UN 31HA1 certified for commercial transport of regulated liquids

Compatible with all standard IBC accessories, adapters, and heating blankets

Bulk pricing available — contact us for truckload and pallet-quantity quotes

Common Applications

Food & beverage ingredient storagePharmaceutical & nutraceutical raw materialsCosmetics & personal care manufacturingFlavor & fragrance concentratesPotable water storage & distributionHigh-purity chemical applicationsJuice, wine & spirits processingEssential oils & botanical extractsLaboratory & cleanroom supplyAny application requiring an uncontaminated interior

Frequently Asked Questions

What is the difference between a rebottled IBC and a reconditioned IBC?

A reconditioned IBC reuses the original HDPE bottle after thorough cleaning, pressure testing, and re-gasketing. A rebottled IBC goes further by completely replacing the old bottle with a brand new one. The steel cage and pallet are reused in both cases. Rebottled IBCs offer a guaranteed clean, virgin interior surface since the bottle has never held any product before. They cost slightly more than reconditioned units but less than entirely new containers, and they are the preferred choice for applications where even trace residue from prior contents is unacceptable.

Is the new bottle in a rebottled IBC the same quality as a new IBC bottle?

Yes. The replacement bottles we install are the same commercial-grade, blow-molded HDPE bottles used in brand new composite IBCs. They are manufactured to the same specifications, wall thickness, and material standards. The only difference is that the cage and pallet surrounding the bottle are inspected used components rather than new ones.

Can rebottled IBCs be used for food-grade applications?

Absolutely. Because the bottle is brand new virgin HDPE that has never been in contact with any substance, rebottled IBCs are an excellent choice for food-grade applications. The HDPE material itself is FDA-compliant and BPA-free. We can provide food-grade documentation upon request. For operations that need a food-safe container without paying full new-unit pricing, rebottled IBCs are often the ideal solution.

How much do rebottled IBCs cost compared to new and used?

Rebottled IBCs typically cost 20-35% less than a brand new IBC and 15-25% more than a standard used container. The exact pricing depends on the size (275 vs 330 gallon), quantity, and any special requirements. For many businesses, the modest premium over used IBCs is well worth the guarantee of a pristine, contamination-free interior. Contact us for current pricing and volume discounts.

How long does a new HDPE bottle last in a rebottled IBC?

A new HDPE bottle installed during the rebottling process has the same expected service life as a bottle in a brand new IBC — typically 5-7 years depending on the contents stored, UV exposure, and environmental conditions. Since the bottle is new, you are getting the full useful lifespan from day one, unlike a used IBC where some of that lifespan has already been consumed.