Composite IBCs

IBC Resources — Guides, Articles & Reference Materials

Your complete resource hub for everything IBC. From buying guides and technical specs to industry standards and best practices — find the information you need.

Regulations & Compliance

Industry Standards & Regulations

IBC containers are subject to various federal and industry regulations depending on their use. Here's an overview of the key standards that apply to IBC totes.

UN/DOT Certification

The United Nations and Department of Transportation require specific certifications for IBCs used to transport hazardous materials. UN ratings (e.g., UN 31HA1) indicate the IBC type, packing group, and maximum gross weight. IBCs must be retested and recertified at regular intervals (typically every 2.5 or 5 years) to maintain their UN rating.

UN 31HA1 — Most common composite IBC designation
Packing Groups I, II, III — Indicate hazard level
Retest intervals: 2.5 years (inspection) / 5 years (full test)
Markings must be clearly legible on the IBC

FDA Compliance for Food-Grade IBCs

IBCs used for food, beverage, and pharmaceutical applications must comply with FDA regulations. This means the HDPE bottle material must be FDA-approved (21 CFR 177.1520), the container must be properly cleaned and sanitized, and there must be no contamination from previous contents.

21 CFR 177.1520 — HDPE resin requirements
cGMP compliance for pharmaceutical applications
Proper chain of custody documentation
Cleaning validation for food-contact surfaces

DOT Shipping Regulations

The Department of Transportation regulates the shipping of hazardous materials in IBCs under 49 CFR. This includes requirements for container certification, labeling, placarding, and documentation. Non-hazardous materials can be shipped in non-certified IBCs, but certified containers provide an extra layer of safety assurance.

49 CFR Parts 171-180 — Hazmat transportation rules
Proper hazmat placarding requirements
Shipping documentation (BOL, SDS requirements)
Driver training requirements for hazmat loads

OSHA Workplace Safety

OSHA regulations address the safe handling, storage, and use of IBCs in the workplace. This includes requirements for secondary containment, proper labeling, employee training, and safe stacking practices. Employers must ensure IBC storage areas are properly maintained and that workers are trained on IBC handling procedures.

29 CFR 1910.106 — Flammable liquid storage
Secondary containment requirements (110% capacity)
GHS-compliant labeling for chemical contents
Employee training on safe handling procedures

Need Compliance Guidance?

Navigating IBC regulations can be complex. Our team can help you understand which standards apply to your application and ensure you're using the right containers for compliance. Email us at info@compositeibcs.com for assistance.

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Best Practices & Checklists

Practical guidelines for inspecting, storing, and cleaning IBC totes to maximize their lifespan and ensure safe operation.

IBC Inspection Checklist

  • 1
    Check bottle for cracks, bulging, or discoloration
  • 2
    Verify valve operates smoothly and seals completely
  • 3
    Inspect cage for bent, broken, or corroded members
  • 4
    Check pallet for structural integrity and forklift entry
  • 5
    Verify gaskets are in good condition and properly seated
  • 6
    Confirm lid/cap creates a tight seal
  • 7
    Check UN/DOT marking for current certification
  • 8
    Look for any residual odors or contamination

IBC Storage Best Practices

  • 1
    Store on flat, level surfaces rated for the load
  • 2
    Keep away from direct sunlight when possible (UV degradation)
  • 3
    Maintain adequate spacing for ventilation and access
  • 4
    Use secondary containment for hazardous materials
  • 5
    Never exceed manufacturer stacking limits
  • 6
    Protect from freezing temperatures if contents can freeze
  • 7
    Keep valves closed and capped when not in use
  • 8
    Label contents clearly on all IBCs in storage

IBC Cleaning Guidelines

  • 1
    Always clean IBCs before switching to different contents
  • 2
    Triple rinse with appropriate solvent for previous contents
  • 3
    Use hot water (140°F+) for removing oils and greases
  • 4
    Inspect interior after cleaning for residue or staining
  • 5
    Replace gaskets if they show any signs of chemical damage
  • 6
    Document cleaning procedures for regulatory compliance
  • 7
    Consider professional reconditioning for heavily contaminated IBCs
  • 8
    Never mix incompatible chemicals during the cleaning process
Downloads

Downloadable Resources

Printable guides, spec sheets, and reference materials for your team. Contact us to request any of these resources.

IBC Spec Sheet

PDF

Complete specifications for 275 and 330 gallon composite IBCs

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Inspection Checklist

PDF

Printable 10-point inspection checklist for used IBCs

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Chemical Compatibility Chart

PDF

HDPE chemical resistance guide for common materials

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Stacking Safety Guide

PDF

Safe stacking guidelines and best practices poster

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Have Questions? We're Here to Help.

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